PNSD Engineering

PNSD ENGINEERING CONSTRUCTION & INFRASTRUCTURE GROUP

Oil and Gas

We are the world’s industry-leading consultants, engineers and project delivery experts on a mission to design the future of energy and materials.

Our Markets

We design, build, optimise and decarbonise industrial assets across a range of markets.

Petrochemicals & Refining:

Helping industry convert refineries into future-ready assets Complex is where we thrive. Where many might shy away, we take centre stage. We’ve been trusted to design and deliver complex petrochemical and refining projects of scale for over 40 years. We add value to refinery streams, optimise processes, manage integration, and support diversification and petrochemicals integration.

Delivery You Can Trust:

Based on a rich legacy of strong timely delivery and meticulous precision, be assured you’re in safe hands at every stage of your project.

The Engineering Partner Of Choice For The World’s Largest Producers:

Our team of multi-faceted process and chemicals experts can deliver next generation refineries. We’re helping industry convert refineries into future-ready assets by carving out sustainable closed loop production systems and decoding data, digital and decarbonisation to uncover strategies, including net-zero refinery design.

Next-Gen Facility

Advancing Next-Generation Facilities

We design with data, digital and decarbonisation at the front of mind to build facilities of the future.

Working with clients of all sizes: We’ve partnered with refiners of every scale—from world-leading multi-million-dollar projects to smaller independents tackling niche challenges.

Client Collaboration
Track Record

We have the track record

We have an established world-class asset portfolio of joint ventures in Oil & Gas drilling and exploration operations, focused on the entire continent of Africa, Iraq, the Caribbean, South America and Libya. Supported by an experienced management team, PNSD Group and subsidiary Grenergy have emerged as leaders in Oil & Gas exploration in Caribbean, South American and Middle East frontier acreage.

A complete in-house petroleum engineering group and seasoned provider of onshore and offshore drilling services—including exploration, production and infill drilling—PNSD Group and Grenergy Drilling & Exploration Services operate a fleet of equipment for directional and horizontal drilling, DST, mud and cementing services. Established more than 40 years ago, we have the expertise and assets to deliver.

We conduct exploration and production drilling in search of oil and gas deposits, offering a wide range of drilling services that enable highly complex operations. Our focus is the export of geological, exploratory and production drilling services for Oil & Gas wells worldwide.

Key Markets – Oil & Gas

Key Markets

Oil & Gas – Upstream

Lower Carbon and Digitally Enabled Operations
With global energy demand on the rise, upstream production will continue to play an important role in providing energy security. But the future of hydrocarbons will be guided by an increased focus on lower-carbon and digitally enabled operations.

At PNSD Group and subsidiary Grenergy, we partner with our clients to secure sustainable economic recovery from existing infrastructure, optimising assets and extending productive field life while accelerating the move towards net-zero by decarbonising existing assets and producing ‘cleaner’ energy.

Our decades-long track record in upstream is exceptional. We design, engineer, build, operate and maintain the most complex assets in the world, in the harshest environments, providing solutions across the asset life-cycle—from concept to decommissioning.

Petrochemicals & Refining

Helping industry convert refineries into future-ready assets

Complex is where we thrive. Where many might shy away, we take centre stage. We’ve been trusted to design and deliver complex petrochemical and refining projects of scale for over 40 years. We add value to refinery streams, optimise processes, manage integration, and support diversification and petrochemicals integration.

Delivery You Can Trust

Delivery You Can Trust

Based on a rich legacy of strong, timely delivery and meticulous precision, be assured you’re in safe hands at every stage of your project.

The Engineering Partner of Choice for the World’s Largest Producers

Our team of multi-faceted process and chemicals experts can deliver next-generation refineries. We’re helping industry convert refineries into future-ready assets by carving out sustainable closed-loop production systems and decoding data, digital and decarbonisation to uncover strategies, including net-zero refinery design.

Working with Clients of All Sizes

We’ve worked with refiners of every size on a multitude of challenges. Whether supporting a world-leading refinery on a multi-million-dollar project or a smaller emerging refinery on a grassroots expansion, we place performance excellence first.

Our Solutions

Our Solutions

Optimising Performance From Startup To Decommissioning

  • Early-phase advisory and feasibility studies
  • Front-end engineering and design (FEED)
  • Pre-FEED and concept engineering
  • Owner’s engineer services
  • Engineering, procurement and construction management (EPCM)
  • Project management consultant (PMC) & integrated project management team (IPMT)
  • Commissioning and start-up support
  • Asset integrity and maintenance
  • Modifications and brownfield engineering
  • Asset operations support
  • Late-life asset management and decommissioning
  • Decarbonisation solutions
  • Asset digitalisation and optimisation
Expertise

Expertise

Conceptual and FEED

Front-end engineering design (FEED), conceptual studies and world-class experience inform our understanding for reliable results. PNSD Group and Subsidiary Grenergy have broad cross-sector capability in conceptual studies and early-FEED work across the asset lifecycle.

Our work covers feasibility, concept selection, definition, pre-FEED and planning. With extensive industry experience and asset familiarity, we provide commercially sound options that help customers make the right decisions and move forward with confidence.

We have conducted hundreds of FEED and conceptual studies for large-scale assets and complex facilities, helping customers make informed decisions based on real-world information and operational experience. Quality input at this stage leads to a more efficient design process, improved safety and early identification of risks.

Refinery and Petrochemical Integration Services

We offer end-to-end consulting and engineering services for companies looking to interconnect petrochemicals and refineries. Our services upgrade low-value streams to high-value products, minimise petrochemical feedstock costs, provide stability across the value-creation chain and reduce hydrogen production in steam reformers.

Benefits of Integrating Refinery and Petrochemical Facilities

Integration maximises return across the entire hydrocarbon value chain, unlocking synergies, reducing costs and increasing efficiencies. An integrated facility becomes more sustainable and creates opportunities to optimise returns. As energy leaders broaden their portfolios, petrochemical integration bridges energy and materials under one roof.

End-to-End Engineering Capabilities

  • Feasibility studies
  • Engineering
  • Procurement
  • Construction management
  • Start-up

From the outset we conduct configuration studies including techno-economic analysis, linear programming, economic/financial modelling and technology-licensor evaluation. Our unmatched front-end expertise, global knowledge base and extensive project-delivery experience enable reliable FEED and detailed engineering that deliver optimised solutions early in project execution.

We optimise capital and operating costs through shared infrastructure for utilities, off-sites, buildings and laboratories—delivering lower overall investment.

What Sets Us Apart?

We design and deliver the solutions we develop safely and in line with today’s challenges. By combining global technical expertise with real-world experience, a partnering approach and commitment to excellence, we deliver added value and help you make the right investment choices to achieve business objectives.

Our Track Record of Integration Project Delivery

For more than 40 years we have worked with the largest energy and materials companies, supporting some of the most complex and challenging projects worldwide. Our global centres of excellence provide experience across the full project lifecycle, ensuring a holistic approach to every engagement.

Sulphur Recovery Technology

Technology Provider for All Sulphur Block Processes

Sulphur Recovery Technology

Sulphur recovery unit technology, design, operations support and operator training—including tail-gas treating, sour-water stripping and amine units.

As refineries and gas plants face increasingly stringent emission limits and fuel-product standards, PNSD Group and subsidiary Grenergy’s expertise can help operating companies:

  • Ensure emissions compliance with highly efficient, proven designs continuously updated through technology-improvement studies, industry advancements and real-world feedback.
  • Select the optimal process technology for your plant—balancing technical and economic requirements.
  • Guarantee smooth start-up and long-term reliability with expert support from design to training, optimisation and troubleshooting.

Troubleshooting

We review and analyse operating data to identify problems, root causes and corrective actions for:

  • Catalyst deactivation: Rapid Claus-catalyst deactivation from contaminants (O₂, BTEX) or sulphur/soot deposition.
  • Analyser & air-control errors: Inaccurate tail-gas analyser readings; we supply novel air-control schemes to maintain the ideal H₂S:SO₂ ratio.
  • Waste-heat-boiler issues: Fouling leading to increased H₂S sulfidation corrosion, unplanned downtime and costly repairs.
Sulphur Recovery Experience

Sulphur Recovery Experience

PNSD Group and Subsidiary Grenergy (with SVL Engineering & Mecpro Heavy Engineering) have designed and supported over 500 sulphur projects in the last 40+ years. Our experience covers a wide range of feed compositions and contaminants, including:

  • Amine treating and regeneration (ARU)
  • Sour-water stripping (SWS) – single and two-stage
  • Sulphur recovery (SRU) – ammonia destruction
  • Tail-gas treating (TGTU)

Unit sizes range from 4 to over 650 mT/day, achieving sulphur-recovery efficiencies of up to 99.98 %+ to meet the most stringent SO₂ emission limits.

SRU, SWS and ARU Design, Installation and Performance Optimisation – CHS Laurel, MT

PNSD Group and Subsidiary Grenergy provided full support from conceptual design to installation and performance optimisation for processing sour off-gas from a Coker. The scope included a primary amine absorber, LPG absorber, amine regenerator, COS converter, 1-stage SWS, SRU, amine-based TGTU and incinerator.

We also designed a new two-stage SWS unit and reviewed an existing ARU following a switch to high-nitrogen crude. The two-stage SWS dramatically improved SRU sulphur throughput by removing ammonia from the SRU feed, enhancing overall complex performance and emissions.

Engineer, Procure, Fabricate (EPF) & EPC/EPCM Projects

We provide specialised support to navigate the complexities of projects—big or small—ensuring successful outcomes.

How We Bring Value – Delivering Successful EPC Projects

The overarching competency is the ability to deliver engineering, procurement and construction or construction management tailored to client needs. This requires integrated disciplines, support staff, technologies and systems to track the project from beginning to end in a cost-effective, safe and on-schedule manner. PNSD Group and Subsidiary Grenergy have the experience and strengths to be the perfect partner.

Fabrication Expertise

Expertise Fabrication

We Can Seamlessly Cover the Entire EPC Life Cycle

PNSD Group and Subsidiary Grenergy—together with technical partners SVL Engineering and Mecpro Heavy Engineering—provide flexible fabrication solutions, from small-scale replacements and repairs to modular elements for medium- to large-scale structures, and fabrication management for mega projects.

We deliver fabrication as a stand-alone service or as part of an integrated project. Local fabrication shops execute repair items, small-to-medium-scale elements and modular constructions. Through our EPC and project-management capabilities we routinely coordinate multiple fabrication yards for large-scale builds.

Integrated with our workshops are survey and rapid-turnaround scanning, multi-discipline engineering, construction and installation, plus commissioning engineers—allowing us to cover the entire EPC life cycle seamlessly.

Our service spectrum is fully scalable, driven by customer needs and project complexity. All tradesmen are qualified and certified, and we maintain in-house assessors for the Pressure Equipment Directive (PED), ensuring every design and fabrication meets regulations.

Cross-Industry, Multi-Asset Support

Our experience spans energy, utilities, marine and power sectors, enabling rapid repair and upgrade solutions on small to medium projects. Working with a technical partner holding over 16 engineering patents, we develop fixed-price elements for rapid budgeting and faster turnaround.

  • Pipe spools in carbon steel & exotic alloys
  • Structural steelwork
  • Subsea structures
  • Gates and screens
  • Vessels and tanks
  • PAUs, PARs and pipe racks

Our Solutions

Multidisciplinary Engineering Expertise

Complete in-house capability—structural, construction, civil, process, environmental, automation & control, electrical—supported by the latest 3D modelling, design tools and laser-scanning for maximum efficiency and cost-effectiveness.

Reliable Procurement & Vendor Management

Long-term vendor relationships, dedicated expeditors, logistics specialists and shop inspectors keep projects on track without surprises.

Expert Construction & Project Management

Seasoned construction teams provide coordination, QA/QC oversight, pre- and post-commissioning services, and start-up assistance—ensuring safe, on-time delivery.

EPC & EPCM FOR REFINERY: CPCL REFINERY INDIA

UREA & AMMONIA FERTILIZER PLANT: Colombia South America

LNG PROCESSING PLANT: Bolivia South America

Gas pipeline Installation project: Lahore Pakistan

Gas Pipeline Installations: Islamabad Pakistan

Pipeline Installation Project: Chennai India

Oil Storage Facility Project: Colombia SA

Oil Storage Project: Mumbai India